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Benefits of Rolled Ring Forgings
by
john mayer123
Forging is a process used to help strengthen metal and increase its durability. The process involves heating the metal then shaping it under high temperature and pressure. Depending on the metal and the type of forging that is being done, heat may sometimes not be necessary. Cold, warm and hot forging represent no heat, moderate amount of heat and a lot of heat applied to the metal as it is being forged, respectively.
Different Metal Types
Rolled
Ring Forgings
can be done on metals of various sizes and weight. This process can be done on a metal that is less than a kilogram in weight to one that is more than a tonne. The process begins with taking a spherical stock metal and making a hole through it. A roll pin is used to apply pressure on the inside part of the metal. The result is a metal with grains that are aligned and is therefore stronger than other metals that are made using the normal process.
Strength and Durability
The main advantage of this type of process is that it helps to make it stronger. The grains are not only pointing in the same direction, but they are also uniformly apart from each other. Since rolled ring forgings are made by punching a hole in a metal then using a roll pin like action to forge it, pockets of air that may be found on other metals, are eliminated from a metal made using this process. The metal can resist collision and handle impact due to the alignment and uniformity of the grain. The result of it is a metal that is very strong and has structural integrity that cannot be achieved by any other method.
Economical
The other advantage of rolled ring forgings is it can save money. When this process is used less materials are wasted because no parts are cut out of the initial piece of metal used to make the forgings. The metal is instead shaped by use of a roller which applies pressure until the desired shape is reached. This also is beneficial to the manufacturer because of the simplicity of the process.
Less steps are taken to achieve the final product. The quality of the products made from this process is so high that the number of castoffs is much lower than those from other processes.
Rolled Ring Forgings
process is by far the most effective and economical process for coming up with forged rings for different applications.
John Mayer is a professional author. He loves to share his idea and knowledge to make people aware about on a large variety of Open Die Forging and seamless rolled rings.
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